CAAS2540 automatic insulating glass sealing line for double & triple pane IGU. Dual independent sealant supply system, Yaskawa servo. Max 2500×4000mm glass. Request factory quotation.
Insulating Glass Automatic Sealing Line CAAS2540 | Care Machinery
Products Description
The CAAS2540 Automatic Insulating Glass Sealing Line is high‑capacity secondary‑sealing production equipment for large‑size insulating‑glass units. Adopting Yaskawa servo drive and PLC intelligent control, this line supports double‑glazing and triple‑glazing insulating glass processing. It is equipped with two fully‑independent high‑pressure sealant supply systems for quick switch between different sealant materials.
With compact footprint design, V‑type conveying belt and programmable parameter memory, it delivers stable, bubble‑free edge sealing for large IGU panels up to 2500×4000 mm. It works seamlessly with vertical glass washer, butyl extruder and other upstream machines, ideal for mass production of architectural and curtain‑wall insulating glass.
product feature
Dual Independent Glue Supply, Non‑Stop Production
Two fully‑independent sealant supply systems support one‑click switching between different two‑component sealants. Timed automatic glue discharging prevents sealant blockage, reduces downtime for material change‑over and cleaning work.
High‑Precision Servo Control & Consistent Sealing Quality
Yaskawa servo system together with famous‑brand core components ensures stable long‑shift running. Programmable memory stores multiple sets of glass‑processing parameters; one‑key recall for different glass sizes eliminates repeated manual setting. Sealing joints are full, bubble‑free with solid corner filling, lowering reject rates.
Wide Compatibility for Multi‑Layer IG Units
Capable of processing double‑layer and triple‑layer insulating glass sheets. Fits a broad range of glass dimension and insulating spacer thickness for window, door and curtain‑wall projects.
Compact Layout & Low Maintenance Cost
Space‑saving compact overall design saves valuable workshop floor space. Wear‑resistant V‑type rubber conveyor belt is easy to disassemble and replace. Linear guides and square rail structure guarantee smooth motion and extended service life.
Main Technical Features
- 1.Yaskawa servo drive system plus world‑renowned key components for reliable continuous production.
- 2.PLC control system with intuitive touch‑screen HMI for simple operation.
- 3.Dual independent high‑pressure sealant supply systems; one‑click fast switch for different sealant types.
- 4.Timing automatic glue discharging function to avoid sealant curing and nozzle blockage.
- 5.Wear‑resistant V‑shaped rubber conveyor belt; easy disassembly for quick replacement after wear.
- 6.Programmable multi‑group parameter memory, one‑key switch for different glass‑size specifications.
- 7.Compact structural design, effectively reduces workshop space occupation.
- 8.Built‑on linear guides and square rails to guarantee smooth and precise sealing‑head movement.
Technical Parameters
| Model | CAAS2540 |
| Total power | 14KW |
| Max glass sheet | 2500×4000mm |
| Min glass sheet | 260×400mm |
| Original glass thickness | 3~18mm |
| IG glass sheet thickness | 12-48mm |
| Insulation thickness | 6-24mm |
| Gluing depth | 3-18mm |
| Gluing pressure | 35MPa |
| Gluing speed | 5-40m/min |
| Dimension L×W×H | 11600×3000×3450mm |
Optional Configurations
- Overseas‑market voltage adaptation (220V‑60Hz)
- Argon gas filling integration module
- Extended in‑feed / out‑feed conveyor sections for line‑to‑line connection
- Custom upgrade for special large‑size glass requirements
Frequently Asked Questions
Q1: What types of insulating glass can CAAS2540 sealing line produce?
A: It supports double‑layer and triple‑layer insulating‑glass units, for window, door and curtain‑wall IGU production.
Q2: What is the max glass size this line can handle?
A: Max glass dimension reaches 2500 × 4000 mm, minimum glass 260 × 400 mm. Finished insulating‑glass thickness ranges from 12‑48 mm.
Q3: How does dual sealant‑supply system work?
A: Two fully‑independent high‑pressure glue supply stations. You can switch between different sealants by one‑click operation without complex disassembly work. Timed automatic glue discharge prevents nozzle blockage.
Q4: Can this sealing line connect with my existing insulating‑glass machines?
A: Yes. It can be seamlessly connected with vertical glass washer, butyl extruder and other upstream insulating‑glass processing machines to form a complete automatic production line. Extended conveyor sections are optional.
Q5: Can you customize power voltage for overseas projects?
A: Standard power supply is 380V/50Hz three‑phase. We support custom‑made 220V/60Hz for different regional markets.
Q6: What is your normal lead‑time after placing order?
A: Standard configuration CAAS2540: 30‑40 working days; customized versions: 35‑45 working days.
Q7: What after‑sales services are provided?
A: We supply operation documents, video guidance, remote technical support and long‑term spare‑parts supply. Main components enjoy 12‑month warranty.
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